2018 Vertical Powder Coating Line for Aluminum Extrusions: EX-525

Description

MORE ORGANIZED DATA COMING SOON

Manufacture:
- SAT (SAT Aluminum)
- New in 2017-2018
- In production 2019 to 2025

Spray Equipment:
- GEMA Powder Application Equipment
- OC03 + 22 GA03 guns fed by APO1 dense phase pumps

Equipment:
1. Pre-treatment Tunnel
a. Tunnel Stages:
- Acid degreasing (cascade)
- Acid etching (cascade)
- Industrial rec. water rinse I (cascade)
- Industrial rec. water rinse II (cascade)
- Clean industrial water rinse (spray)
- Demineralized rec. water rinse (cascade)
- Pure demineralized water rinse (spray)
- Chrome-free (30°C, heated by means of Nr.1 electrical resistance)
- Pure demineralized water mist (spray)

b. Tunnel Operational Data:
- Length of the chain path inside the tunnel: 20 m
- Electrical power installed for motors (pumps and fan): 30 kW
- Electrical power installed for heating: 110 kW
- Electrical power installed (total): 140 kW
- Demineralized water (re-circulated): 5 m³/h

c. Equipment installed in the Tunnel:
- Horizontal-axis pumps (centrifugal type) to send the liquids to the cascades or spray nozzles
- Number 1 centrifugal exhaust fan for fume extraction

d. Equipment to heat up and keep at set temperature the bath:
- The heating of the tunnel hot stage (acid degreasing and acid etching) is made by batteries of electrical resistances immersed in the tank.

e. Materials:
- Tank: PP (Polypropylene)
- Walls: PVC (tarp)
- Pumps: PP for acid degreasing and acid etching, AISI 316 for the other pumps
- Ceiling: AISI316L
- Dropping tray: AISI316L
- Valves: PVC

- No. 1 "V" shape powder coating booth equipped with Nr. 2 vertical self-cleaning walls and Nr. 1 air extraction vertical duct realized in stainless steel AISI430
- GEMA Powder Application Equipment (OC03 + 22 GA03 guns fed by APO1 dense phase pumps)
- Nr. 1 high efficiency cyclone realized in stainless steel AISI430 and provided with lower opening
- Reciprocator equipped with Nr. 4 arms
- No. 1 Final filter equipped with automatic cleaning of the filtering elements, sound dampening case for the fan and extra-filtration with "absolute-filters" to recirculate the filtered air inside the building
- No. 1 Industrial Vacuum Cleaning Unit equipped with pre-separation small-cyclone, Big-bag on trolley fed by means of a rotary valve
- Air ducts from the booth to the cyclone realized in stainless steel AISI430
- Air ducts from the cyclone to final filter
- No. 1 Aerial conveyor (rail, chain) equipped with No. 3 driving units, automatic lubrication system
- Fixed hooks and wire-hooks set for all the length of the conveyor line
- No. 1 Ladder to reach the top of the plant components
- Electrical Control Board with PLC Siemens
- Electrical connections (cables and cables ways) from our electrical panel to final users
- No. 2 Loading Tables, No. 2 Unloading Tables
- Horizontal plate with a series of plastic curves to guide the profiles till they reach smoothly the unloading conveyor
- No. 1 Unloading descending conveyor with motorized chain and hydraulic piston for angle adjustment
- No. 2 Hooks Cleaning Unit by means of chemical scrubbing
- No. 2 Handheld pneumatic-driven driller and Nr. 2 handheld punching devices
- Supervision and Software system for the whole line with industrial PC
- Vision Profile System for automatic powder coating
- Mechanical supervision and start-up supervision for the supplied items
- Mechanical and Electrical Installation (Man-labour)
- No. 1 Essential Spare Parts kit
- Instruction manual of the line in English
- Industrial protective painting of the plant components